「華人戴明學院」是戴明哲學的學習共同體 ,致力於淵博型智識系統的研究、推廣和運用。 The purpose of this blog is to advance the ideas and ideals of W. Edwards Deming.

2018年11月2日 星期五

Toyota recalls over 1M vehicles to fix air bag problem. Hitachi suspected of conducting improper inspections...Japanese makers of earthquake shock absorbers found to have falsified data;日本公共建築物的吸地震材料醜聞:Faulty Japanese quake absorbers were shipped to Taiwan:KYB 公司

The company is recalling the vehicles because the air bags could inflate without a crash or fail to work if there is one.















BUSINESS / CORPORATE


The land ministry says that Kawakin Holdings Co. has been found to have fabricated quality data on some of its products.








BY MAGDALENA OSUMI

On the list was the Finance Ministry in Tokyo as well as the Osaka and Hokkaido prefectural government offices. 




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Faulty Japanese quake absorbers were shipped to Taiwan

KYB's quality-data cheating scandal takes international scope

A KYB seismic shock absorption device used in Osaka Prefecture's head government office. (Photo by Hirofumi Yamamoto)
TOKYO -- The Japanese company that falsified quality test data on earthquake dampers admitted Friday that it supplied the questionable products to Taiwan, on top of the wide swath of private and government properties at home.
Tokyo-based hydraulics parts maker KYB revealed in a press conference that it exported to Taiwan quake-damping devices and seismic isolators that did not satisfy local quality standards. "I don't have specific figures [of the cases in Taiwan] now, but the figure is much less than Japan," said Shigeki Hirokado, president of Kayaba System Machinery, the KYB subsidiary that produces the devices.
The dampers function as a type of shock absorber that reduces shaking caused by earthquakes.
The suspect dampening devices were mainly used for apartments in Taiwan, Hirokado said, adding that the products have not been shipped to other overseas markets. When asked if the company needs to exchange the products, he said, "We will talk with customers."
This latest disclosure comes after KYB said earlier this week that the quake dampers on which data had been doctored were used in roughly 1,000 buildings across Japan. On Friday, the company specifically named 70 structures, including the Ministry of Finance and Cabinet Office buildings.
KYB first discovered the problem in early August through a whistleblower report. On Tuesday, it publicized the results of an internal investigation into the data manipulation, which is assumed to have started in 2003.
The company says it will replace all the suspect products it shipped, but the monthly production capacity at Kayaba System Machinery hovers at around 100 units. The group plans to cancel new orders for the short term, then quintuple capacity next year.
Because the switch-outs involve breaking down walls and other destructive activities, KYB will need to discuss terms with building owners, which will prolong the work. The company estimates the entire project will conclude in September 2020.
Furthermore, KYB could face a hefty compensation bill. Toyo Tire & Rubber, which was found in 2015 to have supplied faulty quake shock absorbers, has booked over 140 billion yen ($1.24 billion) in total extraordinary losses since that year. Materials maker Asahi Kasei recorded in fiscal 2015 losses totaling 1.4 billion yen due to a similar scandal, in which an affiliated contractor falsified data concerning foundation piles.
For the fiscal year ended March, KYB earned a net profit of 15.2 billion yen on sales of 392.3 billion yen, while net assets amount to 180 billion yen. At this point, the amount of work needed to replace faulty quake dampeners is expected to be more than six times the scale taken on by Toyo Tire.
Nikkei staff writer Akihide Anzai in Tokyo contributed to this report.




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